Young’s modulus and hardness identification of extruded aluminum by scratching damper

Abstract

A special vibration damper is proposed for Young’s modulus and hardness identification through a scratching process on extruded aluminum. This paper presents the design and working principle of a scratching damper based on a scratching device. A non-contact electromagnetic shaker is used to generate the shaking force for test sample vibration. The required forces on the scratched material during the scratching process are generated by an adjustable compression spring. The proposed damper is designed and tested on an extruded aluminum 3004 sample for the determination of its Young’s modulus and hardness, and validation is performed using the standard test instruments. The physical dimensions of the scratching tracks are measured using a microscope and utilized to compute the scratching energy factor. Load curves are obtained at different divisions of the scratching process. The loop energy during the scratching process of the tested object is measured and used for the determination of sample material properties. Furthermore, the energy conservation law, scratch energy release rate of semi-conical scratch head, and loop energy release rate are established to determine the Young’s modulus and hardness of the sample. Their estimation accuracies are evaluated. The proposed method has several advantages over the traditional methods, including low cost, directness, and high repeatability. The results suggest this to be used as an alternative to the standard modulus and hardness tester.