Dynamic thermal runaway evolution of Li-ion battery during nail penetration

Abstract

The nail penetration test is widely adopted to evaluate the safety of lithium-ion batteries by triggering the internal short circuit. This work compares the phenomena, temperature rise rate, surface temperature, and mass loss under the penetration test for different nail materials, nail diameters, and cell SOCs. The thermal runaway behaviour and characteristics of these test cells are studied in depth. The results show that the maximum temperature and temperature rise rate of the cell increase with the increase of SOC. The maximum temperature and the temperature rise rate of the cell decrease with the increase of the nail diameter. Under high SOC conditions (greater than 75 % SOC), the more conductive nail increases the release of Joule heat generation inside the battery, which leads to a more intense thermal runaway behaviour. At low SOC (less than 50 % SOC), the more conductive nail promote cooling, which reduces the intensity of thermal runaway. However, non-conductive nails show the exact opposite effect. This dual effect of different nail materials was elucidated by a simplified heat transfer analysis. By calculating the heat production and heat dissipation during the thermal runaway process, the effects of the nail material and the cell SOCs on the thermal runaway behaviour of the battery can be summarized. This work deepens the understanding of the safety of batteries under external shocks and provides new scientific insights into battery design and its safety testing.