Please use this identifier to cite or link to this item:
Title: Influence of size effect on the springback of sheet metal foils in micro-bending
Authors: Liu, JG
Fu, MW 
Lu, J
Chan, WL
Issue Date: 2011
Source: Computational materials science, 2011, v. 50, no. 9, p. 2604-2614
Abstract: To analyze the unloading springback of sheet metal foils after micro-bending process, a constitutive model is proposed based on the surface layer model by which the sheet foil is divided into surface layer and inner portions. For the inner portion, each grain is envisaged as a composite, comprised of grain interior and grain boundary work-hardened layer. The classical composite model is then used to calculate its flow stress. For the surface layer portion, a model without grain boundary strengthening is constructed to represent the flow stress in this zone. The developed method is verified through the comparison of the calculated strain-stress curves with the tensile test results of four kinds of pure copper sheet foils with different thicknesses ranging from 0.1 mm to 0.6 mm. To investigate the effect of thickness and grain size on the springback of pure copper sheet foils, three-point bending tests are carried out. A finite element (FE) model for predicting the springback in micro-bending process is further developed, which takes into account the deformation behavior and orientation of each grain. The influences of grain size and thickness on the springback of sheet foils are investigated. The research results show that the decrease of sheet foil thickness or the increase of grain size results in a big springback. The scatter of springback angle is mainly attributed to the elastic anisotropy of surface grains and increases with the reduction of grains along the thickness direction. A good agreement between the experimental results and the analytical calculations shows that the developed FE model can predict the springback of sheet metal foils well in micro-bending process.
Keywords: Constitutive model
FE model
Sheet metal foil
Size effect
Publisher: Elsevier
Journal: Computational materials science 
ISSN: 0927-0256
DOI: 10.1016/j.commatsci.2011.04.002
Appears in Collections:Journal/Magazine Article

View full-text via PolyU eLinks SFX Query
Show full item record


Last Week
Last month
Citations as of Aug 29, 2020


Last Week
Last month
Citations as of Sep 18, 2020

Page view(s)

Last Week
Last month
Citations as of Sep 15, 2020

Google ScholarTM



Items in DSpace are protected by copyright, with all rights reserved, unless otherwise indicated.